In this deep dive, we will explore how feature modeling can be applied to a small automotive ECU system, with a focus on the Powertrain Control ECU. We will start with 10 base platform requirements, define two variants with additional requirements, and trace these requirements through architecture and test cases.
The feature model will help manage the complexity, ensuring that the base platform supports a broad range of features, while the variants are tailored for specific configurations.
1. Base Platform Requirements
ID | Requirement |
---|---|
BR-001 | The ECU shall support gasoline engine control. |
BR-002 | The ECU shall support hybrid engine control. |
BR-003 | The ECU shall interface with the vehicle’s brake system. |
BR-004 | The ECU shall support regenerative braking for hybrid systems. |
BR-005 | The ECU shall interface with the vehicle’s transmission system. |
BR-006 | The ECU shall monitor fuel levels and optimize engine performance. |
BR-007 | The ECU shall support CAN communication protocol. |
BR-008 | The ECU shall monitor engine temperature and engage cooling as necessary. |
BR-009 | The ECU shall detect engine faults and store diagnostic trouble codes (DTCs). |
BR-010 | The ECU shall interface with a diagnostic tool for maintenance purposes. |
2. Variants
- Variant 1: Hybrid Vehicle
- This variant focuses on hybrid engine control with regenerative braking.
ID | Variant Requirement |
---|---|
VR1-001 | The ECU shall support electric motor control for hybrid systems. |
VR1-002 | The ECU shall manage energy distribution between the engine and the battery. |
- Variant 2: Performance Gasoline Vehicle
- This variant focuses on high-performance gasoline engines with enhanced fuel management.
ID | Variant Requirement |
---|---|
VR2-001 | The ECU shall support turbocharged gasoline engine control. |
VR2-002 | The ECU shall adjust fuel injection for optimized performance during high loads. |
3. Feature Model
Below is a simplified feature model of the ECU system showing the common base platform features and specific features for each variant.
graph LR A[ECU Platform System] --> E[CAN Communication] A --> F[Diagnostic Interface] A --> G[Fuel Management] A --> M[Variant 2: Performance Gasoline Vehicle] M --> B[Powertrain Control] B --> C[Gasoline Engine Control] B --> N[Turbocharged Engine Support] B --> O[Performance Fuel Optimization] A --> K[Variant 1: Hybrid Vehicle] K --> D[Hybrid Engine Control] D --> H[Regenerative Braking] D --> I[Electric Motor Control] D --> L[Energy Distribution]
4. Architecture Mapping
Each requirement (both base platform and variants) can be mapped to specific components in the system architecture. Here is a high-level architecture breakdown based on the requirements.
Requirement ID | Component | Description |
---|---|---|
BR-007 | CAN Communication Interface | Common feature, handles communication with other vehicle subsystems via CAN bus. |
BR-009 | Diagnostic Trouble Code (DTC) Handler | Common feature, stores and manages fault codes for diagnostic tools. |
BR-006 | Fuel Management System | Common feature, monitors fuel levels and diagnostics. |
VR2-001 | Powertrain Control Module (PCM) | Gasoline-specific feature, controls powertrain and engine. |
VR2-002 | Turbocharger Control Module | Gasoline-specific feature, manages turbocharged engine operations. |
VR2-003 | Fuel Optimization Controller | Gasoline-specific feature, optimizes fuel injection under high loads. |
VR1-001 | Hybrid Engine Control Module (HECM) | Hybrid-specific feature, controls hybrid engine operations. |
VR1-002 | Regenerative Braking Controller | Hybrid-specific feature, controls regenerative braking systems. |
VR1-003 | Electric Motor Control Unit (EMCU) | Hybrid-specific feature, controls electric motor operations. |
VR1-004 | Energy Distribution Controller | Hybrid-specific feature, manages energy distribution between the engine and battery. |
5. Test Cases
Test cases ensure that each requirement is validated. The test cases can be broken down into base platform tests and variant-specific tests. Here is a summary table for test case development.
Test Case ID | Requirement ID | Description | Expected Outcome |
---|---|---|---|
TC-001 | BR-007 | Test CAN communication with other vehicle modules. | ECU successfully communicates with other subsystems via CAN bus. |
TC-002 | BR-009 | Test diagnostic trouble code storage and retrieval. | DTCs are correctly stored and retrieved by diagnostic tools. |
TC-003 | BR-006 | Test fuel management and optimization under varying conditions. | ECU adjusts engine performance based on fuel levels for efficiency. |
TC-004 | VR2-001 | Test gasoline engine control under different driving conditions. | Gasoline engine operates as expected with smooth control. |
TC-005 | VR2-002 | Test turbocharger under high load conditions. | Turbocharger provides additional power as needed without failure. |
TC-006 | VR2-003 | Test fuel optimization during acceleration and high load scenarios. | Fuel injection is optimized without knocking or performance loss. |
TC-007 | VR1-001 | Test hybrid engine switching between electric and gasoline modes. | Hybrid engine switches modes seamlessly without interruption. |
TC-008 | VR1-002 | Test regenerative braking under various conditions. | Regenerative braking slows the vehicle and recharges the battery. |
TC-009 | VR1-003 | Test electric motor control under electric-only driving conditions. | Electric motor operates efficiently in electric-only mode. |
TC-010 | VR1-004 | Test energy distribution between engine and battery. | Energy is distributed efficiently between engine and battery. |
6. Flow from Requirements to Architecture and Test Cases
The following diagram summarizes the flow from requirements to architecture and test cases:
graph TD A[Requirements] A --> B[Base Platform Requirements] A --> C[Variant Requirements] B --> D[Architecture] C --> D[Architecture] D --> E[Components] E --> F[Test Cases] F --> G[Base Platform Tests] F --> H[Variant-Specific Tests] G --> I[System Validation] H --> I[System Validation]
7. Benefits of this Approach
By using feature modeling and variant management, we achieve several key benefits across the development lifecycle:
- Reusability: The base platform requirements and architecture can be reused across multiple variants, reducing development time and cost.
- Flexibility: Variants can be easily configured to support specific vehicle models without modifying the base platform.
- Traceability: Each requirement is traced to its corresponding architecture component and test case, ensuring full coverage and compliance.
- Efficiency: By defining feature models, engineers can focus on configuring the specific features needed for each variant, avoiding redundant work.
Conclusion
Feature modeling, coupled with the Functional → Logical → Technical → Component architecture pattern, provides a powerful framework for managing complex ECU development in the automotive industry. By defining a robust base platform and extending it with well-defined variants, automotive engineers can optimize development efforts, ensure reusability, and validate each system configuration through targeted test cases.
This structured approach enables automotive manufacturers to produce multiple variants with minimal rework, resulting in faster time-to-market, reduced costs, and higher-quality systems.