In this deep dive, we will explore how feature modeling can be applied to a small automotive ECU system, with a focus on the Powertrain Control ECU. We will start with 10 base platform requirements, define two variants with additional requirements, and trace these requirements through architecture and test cases.

The feature model will help manage the complexity, ensuring that the base platform supports a broad range of features, while the variants are tailored for specific configurations.

1. Base Platform Requirements

IDRequirement
BR-001The ECU shall support gasoline engine control.
BR-002The ECU shall support hybrid engine control.
BR-003The ECU shall interface with the vehicle’s brake system.
BR-004The ECU shall support regenerative braking for hybrid systems.
BR-005The ECU shall interface with the vehicle’s transmission system.
BR-006The ECU shall monitor fuel levels and optimize engine performance.
BR-007The ECU shall support CAN communication protocol.
BR-008The ECU shall monitor engine temperature and engage cooling as necessary.
BR-009The ECU shall detect engine faults and store diagnostic trouble codes (DTCs).
BR-010The ECU shall interface with a diagnostic tool for maintenance purposes.

2. Variants

  • Variant 1: Hybrid Vehicle
  • This variant focuses on hybrid engine control with regenerative braking.
IDVariant Requirement
VR1-001The ECU shall support electric motor control for hybrid systems.
VR1-002The ECU shall manage energy distribution between the engine and the battery.
  • Variant 2: Performance Gasoline Vehicle
  • This variant focuses on high-performance gasoline engines with enhanced fuel management.
IDVariant Requirement
VR2-001The ECU shall support turbocharged gasoline engine control.
VR2-002The ECU shall adjust fuel injection for optimized performance during high loads.

3. Feature Model

Below is a simplified feature model of the ECU system showing the common base platform features and specific features for each variant.

graph LR
    A[ECU Platform System] --> E[CAN Communication]
    A --> F[Diagnostic Interface]
    A --> G[Fuel Management]

    A --> M[Variant 2: Performance Gasoline Vehicle]
    M --> B[Powertrain Control]
    B --> C[Gasoline Engine Control]
    B --> N[Turbocharged Engine Support]
    B --> O[Performance Fuel Optimization]

    A --> K[Variant 1: Hybrid Vehicle]
    K --> D[Hybrid Engine Control]
    D --> H[Regenerative Braking]
    D --> I[Electric Motor Control]
    D --> L[Energy Distribution]

4. Architecture Mapping

Each requirement (both base platform and variants) can be mapped to specific components in the system architecture. Here is a high-level architecture breakdown based on the requirements.

Requirement IDComponentDescription
BR-007CAN Communication InterfaceCommon feature, handles communication with other vehicle subsystems via CAN bus.
BR-009Diagnostic Trouble Code (DTC) HandlerCommon feature, stores and manages fault codes for diagnostic tools.
BR-006Fuel Management SystemCommon feature, monitors fuel levels and diagnostics.
VR2-001Powertrain Control Module (PCM)Gasoline-specific feature, controls powertrain and engine.
VR2-002Turbocharger Control ModuleGasoline-specific feature, manages turbocharged engine operations.
VR2-003Fuel Optimization ControllerGasoline-specific feature, optimizes fuel injection under high loads.
VR1-001Hybrid Engine Control Module (HECM)Hybrid-specific feature, controls hybrid engine operations.
VR1-002Regenerative Braking ControllerHybrid-specific feature, controls regenerative braking systems.
VR1-003Electric Motor Control Unit (EMCU)Hybrid-specific feature, controls electric motor operations.
VR1-004Energy Distribution ControllerHybrid-specific feature, manages energy distribution between the engine and battery.

5. Test Cases

Test cases ensure that each requirement is validated. The test cases can be broken down into base platform tests and variant-specific tests. Here is a summary table for test case development.

Test Case IDRequirement IDDescriptionExpected Outcome
TC-001BR-007Test CAN communication with other vehicle modules.ECU successfully communicates with other subsystems via CAN bus.
TC-002BR-009Test diagnostic trouble code storage and retrieval.DTCs are correctly stored and retrieved by diagnostic tools.
TC-003BR-006Test fuel management and optimization under varying conditions.ECU adjusts engine performance based on fuel levels for efficiency.
TC-004VR2-001Test gasoline engine control under different driving conditions.Gasoline engine operates as expected with smooth control.
TC-005VR2-002Test turbocharger under high load conditions.Turbocharger provides additional power as needed without failure.
TC-006VR2-003Test fuel optimization during acceleration and high load scenarios.Fuel injection is optimized without knocking or performance loss.
TC-007VR1-001Test hybrid engine switching between electric and gasoline modes.Hybrid engine switches modes seamlessly without interruption.
TC-008VR1-002Test regenerative braking under various conditions.Regenerative braking slows the vehicle and recharges the battery.
TC-009VR1-003Test electric motor control under electric-only driving conditions.Electric motor operates efficiently in electric-only mode.
TC-010VR1-004Test energy distribution between engine and battery.Energy is distributed efficiently between engine and battery.

6. Flow from Requirements to Architecture and Test Cases

The following diagram summarizes the flow from requirements to architecture and test cases:

graph TD
    A[Requirements]
    A --> B[Base Platform Requirements]
    A --> C[Variant Requirements]

    B --> D[Architecture]
    C --> D[Architecture]

    D --> E[Components]

    E --> F[Test Cases]
    F --> G[Base Platform Tests]
    F --> H[Variant-Specific Tests]

    G --> I[System Validation]
    H --> I[System Validation]

7. Benefits of this Approach

By using feature modeling and variant management, we achieve several key benefits across the development lifecycle:

  • Reusability: The base platform requirements and architecture can be reused across multiple variants, reducing development time and cost.
  • Flexibility: Variants can be easily configured to support specific vehicle models without modifying the base platform.
  • Traceability: Each requirement is traced to its corresponding architecture component and test case, ensuring full coverage and compliance.
  • Efficiency: By defining feature models, engineers can focus on configuring the specific features needed for each variant, avoiding redundant work.

Conclusion

Feature modeling, coupled with the Functional → Logical → Technical → Component architecture pattern, provides a powerful framework for managing complex ECU development in the automotive industry. By defining a robust base platform and extending it with well-defined variants, automotive engineers can optimize development efforts, ensure reusability, and validate each system configuration through targeted test cases.

This structured approach enables automotive manufacturers to produce multiple variants with minimal rework, resulting in faster time-to-market, reduced costs, and higher-quality systems.

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